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Paper Mill’s Power Plant Turns the Page on a Persistent Problem

Total Value Delivered: $123,342
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Insight

DS Smith, a global manufacturer of sustainable corrugated packaging materials and specialty papers, operates a power plant in Porcari, Italy, that produces electricity for the power grid and steam for an adjacent paper mill.

The power plant was experiencing ongoing challenges with intermittent, high levels of iron corrosion particles in its steam generation system. This was negatively affecting its boilers as well as its  productivity, profitability and overall operations.

Innovation

Enter Nalco Water’s team of experts. They identified the source of the magnetite loss and implemented 3D TRASAR™ Technology to reduce iron oxides in the boiler water, which greatly reduced the risk of the plant being taken offline. It also led to reduced boiler water blowdown, erosion and corrosion, which lowered maintenance costs and cut water consumption, decreasing the plant’s environmental impact.

3D TRASAR™ Technology for Boilers

Boiler Water Automation and Control

Nalco Water has worked in thousands of boiler plants, asking and listening, auditing and sampling for 80 years. Now we've pushed far beyond traditional performance boundaries to help our customers produce safe, reliable, cost-effective steam.

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Annual Savings
Operational Performance
$3,692
Value Delivered
View definition
Environmental Impact
$119,650
Value Delivered
View definition
Water
14,430
Energy
833,333kwh
Greenhouse Gases
160metric tonnes CO₂e
Total Value Delivered:
$123,342

Ecolab also helped this customer improve:

  • Assets
    • Extended equipment life through reduction in iron oxide release
    • Prevented erosion/corrosion that would require costly repairs
  • Productivity
    • Reduced maintenance time by 100 hours

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