Aerospace Component Manufacturer Achieves Reliability Across Operations

Total Value Delivered: $13,060
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Situation

An aerospace and defense component manufacturing plant wanted to continue to improve the performance of their cooling systems across their site. Like most major aerospace and defense sites, this large campus had several cooling towers across the 1.1+ million square foot site. Nalco Water had previously completed an optimization project on the main tower that saved the customer 5.3 million gallons of water avoiding $31,000 for water and sewer costs. As the site was in a water-stressed area this project had won an award from the city for reducing water consumption.

Solution

Nalco Water continued to work with the customer to help provide reliability to the cooling towers by adding 3D TRASAR™ Solid Technology program to all the small towers across the site. This treatment program allowed a best practice program for each unique system. The program also includes support from the Ecolab Global Intelligence Center, which provides online monitoring and alarming for each tower. When an alarm is triggered, they are evaluated by the Nalco Water Account Manager and either fixed or information is passed to the plant to help fix the issue, saving customer time in finding and troubleshooting issues as well as saving excessive water use, excessive chemistry use or a potential scaling event that would result in downtime and labor for a tower cleaning.

"3D TRASAR Solid Cooling Water Technology has been an invaluable tool to help our customer reliable provide cooling to keep their processes running in areas that are difficult to access."

- Gary Wilhelm, District Account Manager

3D TRASAR™ Solid Technology

Rethink your cooling water treatment with our safe, simple and sustainable solid water treatment solution. Our patented 3D TRASAR™ automation technology reduces operating costs and extends asset life with real-time measurement and 24/7 oversight of your cooling water treatment.
Legionella can infect Cooling Towers
aerospace

More Aerospace and Defense Industry Solutions

Nalco Water understands aerospace and defense manufacturing sites count on reliable operations to ensure future growth and high-quality production. Our team of Aerospace and Defense industry experts can help you improve process operations, optimize water usage and reduce air emissions to achieve your goals.

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Aerospace industry solutions
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Annual Savings
Operational Performance
$9,600
Value Delivered
View definition
Environmental Impact
$3,460
Value Delivered
View definition
Water
580,000
Waste
125
Total Value Delivered:
$13,060

Ecolab also helped this customer improve:

  • Productivity
    • By increasing uptime by 720 hours through reduced cooling tower cleanings
    • By reducing maintenance and cleaning labor by 120 hours
  • Water
    • By improving cycles from 1.5 to 2.2 increasing water reuse
  • Waste
    • By replacing 5 gallon pails with solid chemistry which reduced waste
  • Health and Human Safety
    • By reducing cleaning and maintenance worker exposure to acid by 60 hours per year
    • By reducing the risk of slips, trips and falls thanks to solid chemistry and closed packaging

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